INDUSTRIAL PROJECT

Alwar Pharmaceutical Plant

πŸ“ Alwar, Rajasthan  |  Completed 2024

150 kW

System Size

Alwar

Location

β‚Ή18L

Annual Savings

162T

CO₂ Offset/yr

3.6 yrs

Payback Period

25 days

Installation Time

PROJECT OVERVIEW

150 kW β€” Alwar Pharmaceutical Plant

A WHO-GMP certified pharmaceutical manufacturing plant in Alwar's RIICO industrial area required a solar installation that met strict cleanroom environment standards β€” no cable trays inside the production zone, no vibration from installation equipment, and zero downtime on critical HVAC and clean-room pressurisation systems.

FGPS Solar designed a 150 kW system on the utility and warehouse building rooftops, keeping solar entirely outside the GMP-controlled production block. All DC cables were run in earthed metallic conduits; AC wiring was isolated from process control circuits. A dedicated solar sub-panel with data logging was installed in the utility room for GMP documentation compliance.

The system was commissioned during a planned plant maintenance shutdown to avoid any operational disruption. Regulatory documentation for the installation was prepared to support the plant's next WHO-GMP recertification audit. Power conditioning ensures that PV feed-in does not cause voltage fluctuations that could affect sensitive analytical equipment.

Annual Generation
2,25,000 units
Year Completed
2024
PROJECT GALLERY

Installation Highlights

RESULTS & IMPACT

Measured Outcomes

  • 2,25,000 units/yr generated, meeting 35% of non-critical facility power needs.
  • β‚Ή18L annual savings at Alwar HVVNL industrial tariff; payback in 3.6 years.
  • Installation passed WHO-GMP recertification audit with no solar-related non-conformances raised.
  • 162T COβ‚‚ avoided per year; plant Scope 2 emissions disclosure improved for export market compliance.
Annual Energy Generated
2,25,000
units / year
Annual Cost Savings
β‚Ή18L
saved every year
CO₂ Offset
162T
tonnes avoided per year

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